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InlineWeld Systems

A Complete Laser Welding Solution for Seamless Integration Into Automation Lines

General
       

Components

InlineWeld systems consist of an integratable welding head and a separate control cabinet. The welding head contains the:

  • Laser entry (collimation block)
  • Optics
  • Scanner for beam motion control
  • Clamping module
  • Upper clamp tooling

The control cabinet houses the:

  • Laser source
  • Chiller
  • PLC
  • Siemens HMI
  • Optional PC

The basic system is completely customizable with optional accessories. Modular construction permits simple and cost-effective adjustment of the system to any type of application by selecting the optimum laser power and optical components. The clamping device is fast and efficient, perfect for a wide range of different components.


Because the control cabinet can be installed in a separate location from the integrated welding head, InlineWeld systems easily fit into pre-existing assembly setup. Comprehensive automation interfaces complete the task.


Overview

Concept

  • Designed for integration into automation lines
  • The welding head when combined with a compatible workpiece carrier creates a laser class 1 environment

Software

  • Intuitive menu-driven software behind a simple touch-screen
  • Fully programmable
  • Easy-to-set parameters
  • Integrated online process control
  • Available with Siemens touch panel PC

Simple process setup

  • ProSet: Intuitive software for simple “teach-in” of new welding contours
  • Pilot laser for easy welding contour adjustment directly on the workpiece


Maximum machine uptime

  • Siemens PLC components assure trouble-free operation
  • High quality components by leading manufacturers
  • Rugged engineering
  • Designed for constant three-shift-production
  • Mass production(> 10 million parts/year)
  • Low maintenance

Easy maintenance

  • All components integrated within the control cabinet
  • All machine modules fully accessible
  • Easy-to-set parameters
  • No external cooling system needed
  • Plug & Play module

Safety

  • Class 1 laser (combined with suitable workpiece carrier)
  • Certified to Class 4 safety standards
  • Laser protection fully adjustable
  • CE machine certification